Court cases of symposia subsidized by means of the strength Committee of the Extraction and Processing department and the sunshine Metals department of TMS (The Minerals, Metals & fabrics Society)
Held throughout the TMS 2012 Annual assembly & Exhibition Orlando, Florida, united states, March 11-15,2012Content:
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Additional resources for Energy Technology 2012: Carbon Dioxide Management and Other Technologies
Example text
The purposes to develop this process are not only to decrease the energy consumption and to improve the casting quality but also to reduce the GHGs emission in light-metal casting industry. As shown in Figure 1, after the metal melted the closed crucible in the induction furnace is transferred to the up-caster and the melted metal is pushed up using a computer controlled anti-gravity filling method to fill the mould. Due to a characteristic of quick melting, transfer and filling in the new process, the holding time of melted metal is minimised, huge amount of energy saving and reduction of GHGs emission are achieved.
2 Casting sample An A365 aluminium alloy component "Filter Housing" is used as a sample to investigate the difference of three issues between the conventional 1CP and the new melting processes: The first one is the different energy consumption during melting/holding periods; The second one is the different energy consumption due to different yields; The third one is the different GHGs emission. 81 kg. 5. Thermodynamic analysis, energy consumption and GHGs emission Aluminium alloy melting process in a crucible furnace using gas as a source has complex physical-chemical phenomena which include gas combustion, drossing, phase change and heat/energy transfer (radiation, conduction and convection).
We mainly focused on the energy aspects and GHGs emission of the melting and casting processes, other issues such as energy consumption of wax model formation and heating solution etc. will be further investigated later. The analysis and comparison were completed to see what the difference of main energy consumption and GHGs emission between the current ICP and the new process. Hence, the potential energy saving and available reduction of GHGs emission for the new process could be found. 2. Conventional Investment Casting Process From Figure 2, the ICP is a complex casting process.